Custom Engineered Hard Anodize Services

Custom Electrolytic & Hard Anodizing Services FM Industries, Inc. anodizing process strengthens and protects Aluminum alloys by converting the Aluminum alloy surface to Aluminum oxide. Our process is completely traceable and repeatable with 60,000 data points collected per anodizing run. Working primarily with 5000- and 6000-series alloys, we can also accommodate custom alloys. Our electrolytic solutions include standard sulfuric acid, standard mixed acid, and custom multi-mixed acids.

Our rack tanks and fully automated system, including a robotic hoist, can handle parts up to 78” long, 24” wide, and 48” high. Parts can weigh up to 1,000 lb. Anodize film thicknesses up to 4 mils on 6000 series and 5 mils on 5000 series are available. All coatings are fully tested for thickness, abrasion resistance, and roughness and can meet HCL bubble test resistance of greater than 8 hours. Voltage breakdown can exceed 1000 V/mil.

FMI offers a chemical engineering staff that works with each individual client to develop an anodizing solution that is custom designed to each application. For more information on our custom electrolytic and hard anodizing services, please see the table below or contact us directly. We look forward to working with you.

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Portfolio

Custom Electrolytic & Hard Anodizing Capabilities

Processes Electrolytic
Hard Anodizing
Automation Capabilities Fully Automated
Robotic Hoist
Equipment Rack Tanks
Process Control Closed Loop
Service Water 18 Mega-ohm
Capacity High
Chemistry Custom Engineered
Substrate
6000 Series Alloys
5000 Series Alloys
Custom Alloys
Colors Black
Electrolyte
Standard Sulfuric Acid
Standard Mixed Acid
Custom Multi-Mixed Acid
Preplate Operations
Pre Treatment Solutions
High Level of Contamination Control
Dedicated Masking
Hard Tooling
Postplate Operations Polishing (Silicone Carbide, Diamond)
Coating Thickness Up to 4 mil (6061)
Up to 5 mil (5052)
Maximum Part Length 78 in
Maximum Part Width 24 in
Maximum Part Height 48 in
Maximum Part Weight 1000 lb
Testing Ability
Coating Thickness
Surface Roughness
Admittance
Hi Pot Testers
Abrasion Resistance
Micro-Sectional Analysis
HCL Bubble Test Resistance > 8 hours
Voltage Breakdown > 1000 V/mil
Additional Services
Research and Development
Custom Coating Creation
Scanning Electron Microscope
EDX
Digital and Optical Microscopy
Load Frame
Prep and Polish Cross Section
Production Volume Single Prototype to High Volume
Rapid Prototype for Quick Turnaround
Typical Lead Time 1 week and up

 

Additional Information

Industry Focus Semiconductor
Solar
Applications Conductive and Dielectric Etch
Industry Standards ISO Certified
File Formats SolidWorks

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FM Industries, Inc.